What is digital printing, also known as DTG (Direct to Garment Printing) printing in textile?
Digital textile printing involves applying designs directly to the fabric via the use of a pricey customized inkjet printer to process, pattern, and print (image) on the fabric. ” We briefly explained what digital printing is to those who do not have time. Now let’s get to some more detailed information…
As we provide digital printing i.e direct to garment printing in Dallas so we have compiled the most comprehensive digital printing guide on the web for you.
What are DGT Digital Printing Solutions in Textile?
Only roughly 20 years have passed since the invention of direct-to-garment printing, often known as DTG printing or digital printing. But in this short time, this printing technique has revolutionized the fashion world in ways no one expected.
The first time anyone heard of DTG printing was when a little-known company called DIS from Bradenton, Florida, introduced a press called the “Revolution.” At the time, the only popular printing options for mass production were heat transfer, sublimation, and screen printing, but “The Revolution” turned the industry on its head by offering a way to transfer images directly to garments without any screen printing.
DGT Digital Printing Machine
Within a few years on the market, it was clear that DTG (digital printing) machines produced higher resolution images than any existing fabric printing method. The market quickly realized that this printing method was much cleaner and easier to install than screen printing. While other garment printing techniques still exist. DTG (digital printing) has become the preferred printing method for thousands of professional apparel printers around the world.
Digital Printing Machines
So you want to produce garments with printed patterns. What are the best ways to put designs on garments and what is screen printing, digital printing, heat transfer printing and digital printing? In this guide, we’ll introduce you to the different printing processes available and explain how much garment printing costs and how long it takes. Read on to learn everything you need to know to launch a new line of high-quality custom apparel featuring your favorite full-color prints.
As a designer, there are many processes you can use to bring your idea to the first final product. If you’re planning to print a design on your clothing, there are a few different types of prints to consider before you decide. Whether you’re looking for incredibly detailed, volume-capable printing or a soft-touch printing surface, there’s an option that’s perfect for your needs and you can easily find your ideal digital printing partner at Atilla Tekstil.
How to Make Digital Printing on Fabrics in Textile?
People have been creating designs on fabric since the birth of the fashion design industry. In the old days, people used plant-based dyes to put patterns on clothing. Embroidery was also a popular method for creating graphic prints on shirts, jackets and trousers.
These days, clothing manufacturers use high-tech devices like industrial screen printers and modified inkjet technologies to transfer incredibly vibrant images onto t-shirts, hoodies, and all other types of clothing. The different printing methods on the market today all produce certain types of results, and consumers have learned how to distinguish good methods from bad.
Choosing the Right Technology in the Light of Companies Producing Digital Printing in Textile
If you want to impress your customers with custom t-shirts or promotional products, you need to use the best fabric printing methods on the market. You won’t be able to avoid using consumer-grade printing methods for long. Whether you’re doing a short-term project or you’ll need promotional items for years to come, you’ll need to find a printing company that has access to a DTG (digital printing) machine or high-tech sublimation or screen printing technologies.
Choosing a printing company is only half the job. Whether you’re interested in printing simple monochrome designs or plan to make multi-color t-shirts, you need to find a beautiful design and format it in a way that your printing company can use it. We’ll provide you with all the knowledge you need to locate a printing firm and create the ideal design for your project as we go through this tutorial.
How to Digital Print on Clothing?
DTG (digital printing) machines work on the same basic principles as inkjet printers. These printers use special print heads to apply water-based ink to fabrics. Since this type of ink applies well only to natural fibers, DTG (digital printing) pairs perfectly with fabrics such as bamboo, cotton and hemp. Your printing firm will use a procedure known as pre-treatment before employing this kind of customized inkjet printer to print a pattern on your garment. The printing provider will use a hot press to squeeze the fibers as a pre-treatment on your garment. Fibers such as cotton and bamboo often pull away from clothing, and this printing process flattens the fibers, making the printing process more effective.
Although pre-treatment is not necessary for every garment, it is very important when applying light or white ink dye to dark colored garments. Once the garment piece has been pre-treated, your printing company will transfer the garment to a special table that holds the item in place during the printing process. The printhead will then apply the exact design that the printing company has uploaded to the connected computer.
What are the Best Digital Printing Technologies in Textile?
When the ink used in digital printing does not leave the print head until it reaches the garment, this printing process is highly efficient and practically pollution-free. However, Digital printing usually takes a long time compared to other printing methods. Like any other inkjet machine, digital presses are subject to problems such as clogged ink nozzles and printhead errors.
Digital Printing Machine Dyeing Process (CAD – Vinyl)
At this point, the Epson F2000 printing machine is the most popular digital printing machine on the market. The design of this digital press solved many problems that plagued previous digital press models. The F2000 is more efficient and cost-effective than any other digital press.
Printing companies face a serious barrier to entry when it comes to digital printing. These machines are expensive and can be costly to maintain. However, the results offered by a digital press should not be underestimated. Digitally printed clothing designs are higher resolution and richer in color than any other design on the market.
What are the Costs of Digital Printing Machines in Textile?
Before we explain how much DTG printing will cost you per garment, it is important to understand the costs printing companies undertake to offer this type of service. DTG printing costs more than other fabric printing services, and even the most successful printing companies must make sacrifices to offer DTG printing.
The best DTG printers cost more than $15 thousand. For example, a brand new Epson F2100 costs $16,000-$17,000, and the old F2000 is still around $12,000 to $14,000.
DTG Digital Printing Machine Example
DTG printer ink isn’t cheap either. Printing companies can buy this special type of ink in bulk and save money, but companies that print high volumes of DTG clothing spend thousands of dollars per month on ink.
Prices for printing a design on a garment with DTG digital printing vary depending on several factors:
- First, you need to keep in mind the company’s volume. Higher volume companies charge lower prices, lower volume companies charge higher prices.
- Next, you will need to consider the DTG printing technology that each company uses to print garments. The Epson F2000 and F2100 are considered the gold standard when it comes to direct-to-garment printers. Companies that use other printers may offer lower prices. However, the results are not that impressive.
- While this method of garment printing is generally more expensive, keep in mind that printing companies can save money with DTG printing. Since this type of printing does not require much setup, printing companies can save labor when they use DTG printers.
- 4. Finally, the volume of your order changes the cost of printing designs on your garments. Most companies will offer volume discounts that get bigger the more you order.
Printing companies will charge between $3 and $7 per garment for digital printing. This price varies based on the size of the print area, the size of the minimum order, and the overall volume the company passes through monthly.